Product structure and purpose
The double-split and three-stage fixed ball valves are also known as the side-mounted split-type ball valve. The valve body is divided along the sections vertical to the valve passage axis into two asymmetric left and right parts. The valve is mounted on the pipe, and mainly used to cut, distribute and change the medium flow direction. The pivot structure of the valve ensures the correctness of the ball position. The standard valve seat is of bellows structure, which can push bonnet towards the ball and ensure a good low pressure sealability.
Size: 1/2"-40"
Class: 150LB-2500LB
Design and manufacture: API 6D, API 608, ISO 5211, MSS SP-72, BS 5351, BS 6364, NACE MR 0175
Inspection and test: API 598, API 607, API 6D, API 6FA, BS 6755, BS 12569, MSS SP-82, MSS SP-61
End flange dimension: ASME B16.5(for NP ≤ 24); ASME B16.47 series B, API 605 or ASME B16.47 series A, MSS SP-44 (for NPS bigger than 24), ISO 7005-1, JIS B2238, BS 12627
BW end dimension: ASME B16.25
Socket-weld dimension: ASME B16.11
Face to face and end to end: ASME B16.10, ISO 5752, BS 558, BS 12985
Pressure-temperature ratings: ASME B16.34
Main performance specification
test pressure(Mpa) | Nominal pressure(Mpa) | Pressure rating class(Class) | JIS(MPa) | |||||||||
1.6 | 2.5 | 4.0 | 6.4 | 10.0 | 150 | 300 | 400 | 600 | 900 | 10K | 20K | |
Strength test | 2.4 | 3.8 | 6.0 | 9.6 | 15.0 | 3.1 | 7.8 | 10.2 | 15.3 | 23.1 | 2.4 | 3.8 |
Seal test | 1.8 | 2.8 | 4.4 | 7.0 | 11.0 | 2.2 | 5.6 | 7.5 | 11.2 | 16.8 | 1.5 | 2.8 |
Air tight test | 0.5-0.7 | |||||||||||
Operating temperature | PTEE≤150ºC PPL E≤300ºC Carbon fiber ≤350ºC | |||||||||||
Applicable medium | C:Water, oil and steam P:Nitric acid (temperature ≤200ºC ) R:Acetic acid (temperature≤200ºC ) |
Materials of main components and parts
Parts description | Material | |||
Material code | C | L | P | R |
Valve body, bonnet | WCB | ZGOOCr17Ni14Mo2(CF3M) | ZG1Cr18Ni9Ti(CF8) | ZG1Cr18Ni12Mo2Ti(CF8M) |
Ball | 2Cr13 | ZGOOCr17Ni14Mo2(CF3M) | ZG1Cr18Ni9Ti(CF8) | ZG1Cr18Ni12Mo2Ti(CF8M) |
Valve stem | 2Cr13 | 316L | 1Cr18Ni9Ti(304) | 1Cr18Ni12Mo2Ti(316) |
Sealing surface of valve seat | PTFE, carbon fiber + PTFE, PPL | |||
Stud bolt Screw nut | 35 35CrMoA(B7) 45(2H) | 2Cr13(420) 1Cr18Ni9 1Cr17Ni2(431) | ||
Packing | V-shape PTFE, flexible graphite |
Main overall dimension
Nominal pressure(MPa) | Nominal diameter | L | D | D1 | D2 | D6 | b | f/f1 | z-φd | H(mm) | Weight (kg) | ||||||||||
mm | mm | Q 4 7 | Q 3 4 7 | Q 6 4 7 | Q 9 4 7 | Q 4 7 | Q 3 4 7 | Q 6 4 7 | Q 9 4 7 | Q 6 7 | Q 3 6 7 | Q 6 6 7 | Q 9 6 7 | ||||||||
1.6 | 100 | 229 | 215 | 180 | 155 | - | 20 | 8-18 | 178 | 4 1 6 | 4 7 0 | 45 | 7 8 | 8 5 | 4 0 | 7 3 | 8 0 | ||||
125 | 356 | 245 | 210 | 185 | - | 22 | 8-18 | 152 | 5 4 2 | 5 2 0 | 58 | 1 0 7 | 1 2 0 | 5 0 | 1 0 0 | 1 1 0 | |||||
150 | 394 | 280 | 240 | 210 | - | 24 | 8-23 | 2 0 5 | 5 7 2 | 5 3 8 | 1 1 7 | 1 4 5 | 1 8 0 | 1 0 0 | 1 3 0 | 1 6 0 | |||||
200 | 457 | 335 | 295 | 265 | - | 26 | 12-23 | 3 9 8 | 7 3 6 | 5 8 0 | 1 8 5 | 2 2 0 | 2 4 5 | 1 5 5 | 2 0 0 | 2 2 0 | |||||
250 | 533 | 405 | 355 | 320 | - | 30 | 12-25 | 4 9 5 | 8 9 0 | 6 3 7 | 2 4 5 | 2 8 0 | 3 0 0 | 2 1 5 | 2 5 5 | 2 8 0 | |||||
300 | 610 | 460 | 410 | 375 | - | 30 | 12-25 | 5 8 0 | 9 1 0 | 6 8 3 | 3 9 5 | 4 5 0 | 445 | 3 4 5 | 4 1 5 | 4 0 0 | |||||
350 | 686 | 520 | 470 | 435 | - | 34 | 16-25 | 6 2 5 | 1 0 2 0 | 7 9 6 | 5 1 6 | 5 7 0 | 5 8 5 | 5 0 0 | 5 2 0 | 5 4 0 | |||||
400 | 762 | 580 | 525 | 485 | - | 36 | 16-30 | 7 2 0 | 1 0 8 0 | 8 4 2 | 7 5 6 | 9 2 0 | 8 6 0 | 7 0 0 | 9 2 0 | 8 0 5 | |||||
450 | 864 | 640 | 585 | 545 | - | 40 | 20-30 | 7 7 0 | 1 1 2 0 | 8 7 4 | 9 5 8 | 1 1 4 0 | 1 0 7 5 | 9 0 0 | 1 1 4 0 | 1 0 1 0 | |||||
500 | 914 | 705 | 650 | 608 | - | 44 | 20-34 | 8 4 0 | 1 1 5 0 | 9 0 4 | 1 2 0 0 | 1 3 6 0 | 1 3 1 0 | 1 1 0 0 | 1 3 6 0 | 1 2 4 0 | |||||
600 | 1067 | 840 | 770 | 718 | - | 48 | 20-41 | 1 0 5 0 | 1 2 1 0 | 1 1 2 0 | 1 5 0 0 | 1 6 2 0 | 1450 | 1 4 0 0 | 1 6 2 0 | 1 3 6 0 | |||||
700 | 1245 | 910 | 840 | 788 | - | 50 | 24-41 | 1 1 0 0 | 1 3 0 0 | 1 2 1 8 | 1 8 0 0 | 1 9 3 0 | 1 8 1 0 | 1 6 8 0 | 1 9 3 0 | 1 7 1 0 | |||||
800 | 1397 | - | - | - | - | - | - | 1 1 5 0 | 1 4 6 0 | 1 3 2 8 | 2 1 0 0 | 2 2 5 0 | 2 0 1 0 | 1 9 8 0 | 2 2 5 0 | 1 9 1 0 |